HKL-FTIR Spectrometer for Additive Content of Rolling oil In Aluminum sheets, strips, and foils
Overview
The HKL-FTIR Spectrometer is a tool to measure the additive levels in rolling oils used for making aluminum sheets, strips, and foils. The approach is based on the fact that different additive ingredients show their own peaks in the infrared spectrum—at different wavenumbers (for example, alcohols have a characteristic peak at 1052 cm⁻¹ while acids and esters have peaks at 1709 cm⁻¹ and 1743 cm⁻¹, respectively). Therefore, reference standards are made by mixing the additives with the base oil (a kerosene-based lubricant with a C12–C16 carbon chain) in certain proportions to prepare standard solutions. According to the Beer-Lambert Law, the solute concentration and its absorbance are linearly related as the concentration increases. The concentration of every single component in the sample can be determined with great accuracy by plugging in the absorbance values corresponding to the characteristic absorption peaks of the sample under analysis into this linear equation.
This device allows for a rapid and highly accurate determination of the amount of additives in rolling oils, at the same time, it totally avoids the disadvantages of traditional chemical analysis methods—major sources of errors, complex operations, and high costs (mainly from large reagent consumptions) of these methods.
Features
Extremely stable optical system: The combined optical stage, formed a single piece, enables initial placement of the central parts only once, thereby no adjustments are necessary and instrument stability is greatly enhanced. This completely addresses the issues that are typically introduced with the problems of maintaining traditional optical structures.
High-Fidelity Signal Acquisition: A 500 kHz 24-bit ADC together with a high-grade imported IR detector are combined by the system to allow live capture of spectral data with excellent accuracy and consistency. Along with a specific high-speed USB 2.0 interface, it facilitates fast data transmission and delivers comprehensive spectral results within seconds.
Intelligent Humidity Control: The device incorporates a hermetically sealed interferometer with real-time humidity monitoring and a simple color-change desiccant indicator. Such a smart design can prevent moisture induced signal drift or damage in advance. The indicator gives a clear visual warning when the desiccant is exhausted and quick replacement can be achieved without opening the main housing so that the operation can be continued without interruption.
Integrated corner mirror design incorporates a unique, one-piece design of gold-plated retroreflectors for both the moving and stationary mirrors. Such an entirely metallic, glue-free production enhances the efficiency of both light reflection and transmission, while at the same time it is a good measure against thermal drift and ensuring a stable instrument performance by nature.
Core components are generally imported from European and American developed countries: all the essential parts, such as the light source, detector, beam splitter, and die, are initially imported, ensuring excellent quality.
Technical Parameters
Spectral Range: 7800–350 cm-1
Resolution: better than 1.0 cm-1
Signal-to-Noise Ratio: 30000:1 (Peak-to-Peak value, 4 cm-1 resolution, 1-minute background and sample scan, Test wavenumber: 2100 cm-1), RMS value: 150000:1
Detector: High-sensitivity infrared detector (imported) (Advantages: High testing accuracy, excellent repeatability, easy maintenance, and durable.)
Beamsplitter: Multilayer-coated potassium bromide (KBr) (imported)
Scanning Speed: Microcomputer-controlled with selectable scanning speeds, continuously adjustable, automatic spectrum comparison.
Light Source: Long-life, high-intensity air-cooled system (imported)
Wavenumber Accuracy: 0.01 cm-1
Software Workstation: Included with the instrument, approximately 200000 standard infrared spectral libraries.
Noise Level: ＜4.3 × 10-5 A
Power Supply: AC 220V, 50Hz
Data Transmission Interface: High-speed USB 2.0
Operating system: win7/win10
Weight: 14kg
FAQ
Q1: Working Principle of the Instrument?
A: The HKL-FTIR Spectrometer is a tool to measure the additive levels in rolling oils used for making aluminum sheets, strips, and foils. The approach is based on the fact that different additive ingredients show their own peaks in the infrared spectrum—at different wavenumbers (for example, alcohols have a characteristic peak at 1052 cm⁻¹ while acids and esters have peaks at 1709 cm⁻¹ and 1743 cm⁻¹, respectively). Therefore, reference standards are made by mixing the additives with the base oil (a kerosene-based lubricant with a C12–C16 carbon chain) in certain proportions to prepare standard solutions. According to the Beer-Lambert Law, the solute concentration and its absorbance are linearly related as the concentration increases. The concentration of every single component in the sample can be determined with great accuracy by plugging in the absorbance values corresponding to the characteristic absorption peaks of the sample under analysis into this linear equation.
Q2: What is the minimum order quantity? How long is the delivery lead time?
A: The lowest quantity that can be ordered is one piece, and delivery will be about 20 days from the date of the advance payment.
Q3: What international shipping methods do you support?
A: With a range of shipping options available, we can help you get your goods delivered safely and economically. In fact, if the goods are either time-critical or of a very high value, we have been working closely with the major express carriers like DHL and FedEx to offer better services. Plus, air freight is an excellent and cost-effective choice if you want to ship large-volume goods and still remain dependable. We incorporate both Full Container Load (FCL) and Less than Container Load (LCL) options into our sea freight services to help our clients minimize expenses when shipping a large volume of goods. Besides, via the China-Europe Railway Express, we also provide rail freight services that can deliver reliable and efficient transportation solutions to clients all over the Eurasian continent.
Q4: What kind of after-sales service do you provide?
A: We promise to offer you a complete and dependable after-sales support system during the entire lifespan of the product. Such support system consists of: (1) Quick Response: A customer service team with a high level of professionalism is always ready to give you a timely reply to your requests. (2) Technical Support by Professional Engineers: Engineers with multi years’ experience make use of remote diagnostics and also carry out on-site services so as to solve any technical problem in the shortest time. (3) Continuous Empowerment: We provide your team with long-term online training and guidance to help them get the most out of the instrument. Our mission isn’t just about solving your problems. We want to become your lab partner whom you can always rely on and trust for stable instrument operation and accurate, reliable data so that you can focus more on the scientific research itself.
About us
Hong Kong Laboratory Technology Limited has been at the forefront of the instrumentation field since its establishment in 2018. By leveraging our specialized knowledge and skills acquired over eight years, we have—as a supply chain service provider—developed a wide business network and established strong relationships with more than 50 leading brands in the industry to assist more than 500 clients globally. Our main focus is on our end-to-end sourcing abilities, where we cover the whole industrial value chain - from Research and Development to large-scale production. We are firmly committed to the rigorous implementation of a quality management system and that our main product lines can meet major international standards such as ISO 9001, ASTM, and IP. Besides this, through our strict compliance with ISO/IEC 17025 for calibration and testing, our clients can trust that our instruments and other equipment are always accurate and reliable. This dedication to quality is what has resulted in our equipment becoming the favorites of scientific research centers, the petrochemical and mining industries, health care institutions, and environmental agencies for their work.
Company Advantages
(1)Full-Chain Resource Integration Capability
(2)Professional Technical Service Team
(3)Rich Industry Practical Cases
(4)Reliable After-Sales Service
Service Guarantee
1. Online Training Services
Whether it is installation or commissioning, our online technical team is always there to offer help and support. Moreover, operation training is included in our package and we even have 24/7 online training support available for end users all year round.
2. Professional After-Sales Service
We offer professional maintenance service based on the types of instruments. Our vision is to be the top one providing high-quality and reliable instruments in the market. Your valuable opinions and suggestions are more than welcome to help us improve our service quality continuously.
Logistics and Shipping
Worldwide Shipping:We are very familiar with international logistics that we can guarantee the smooth delivery to Asia, Europe, and the Middle East destinations.
Secure Packaging: Laboratory instruments are being carefully packed to ensure that they are properly secured and protected from any damage during transit.
International Certification
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ISO 9001 Certification | ASTM Certificate |
